Design for Six Sigma (DFSS) is an effective method to solve design problems. DFSS is applying innovative logical way and design tools to all phases of new product development in order to achieve the purpose of the quality optimization and cost reduction of the new product.
TRIZ systematic innovation tools are specially added into DFSS courses of American IEG Institute for Innovation for effectively solving core technological problems existing in the current product design and producing valuable patents.
1. Professional lecturers: IEG has many senior scientists/ experts who have very rich experience in management innovation and product innovation.
2. Easy to apply: the course provides many actual cases to carry out individual case study and group practice so as to help students apply what they had learned to work and life rapidly.
3. Integrity: Help practitioners to work out design flow can be applied to any type of product, and assist students to structure an all-around thinking by assisted instruction of DFSS courses and statistical software.
4. Professional certificates: student who had completed the course and passed the exams would be granted with DFSS Training Certificate issued by IEG Institute for Innovation.
R & D Manager, developer, Process Manager, Product Manager, engineer, patent engineer and personnel who are interested in innovation.
Course Benefits:
1. Describe phased goals of D-M-A-D-V.
2. Understand complete financial analysis skills of the project.
3. Understand complete risk analysis skills of the project.
4. Be familiar with quality function deployment analysis.
5. Understand complete TRIZ innovation, R&D theory.
6. The concept of using Pugh matrix to select new products.
7. Design complete score card.
8. Design and analyze Robust Design.
9. Use Monte Carlo Simulation to complete tolerance and reliability analysis of the product.
10. Analyze reliability data.
11. Describe the principle of DFMA.
12. Choose the right product maintenance strategy.
13. Accelerate product innovation and R & D speed.
14. Shorten the R & D time.
Phase:Define
Time:4 days
Coures Contents:DFSS Introdyction
Coures Objectives:Know about DFSS definition and basic content
Coures Contents:Achievements in each phases of DFSS
Coures Objectives:Know about resultsthe DFSS definition and basic content
Coures Contents:Voice of customer (VOC)
Coures Objectives:Confirm market/customer voices and convert into quantizable customer demandsnt
Coures Contents:Technology Roadmap
Coures Objectives:Analyze the current and future roadmaps of system's key technology
Coures Contents:Design Thinking
Coures Objectives:Make use of empathy and further set up the innovative direction of oncoming products
Coures Contents:Eight Technology Evolution Rules
Coures Objectives:Get familiar with right technology evolution rules and find out evolutionary trend of critical technology
Coures Contents:Financial Risk analysis during New Product Development
Coures Objectives:Analyze the break-even and profit risk of new product development
Coures Contents:Risk Analysis during New Product Analysis
Coures Objectives:Confirm and analyze risks during new product developmen
Phase:Measure
Time:4 days
Coures Contents:Quality function deployment (QFD)
Coures Objectives:Find out the critical design demands of new product and their existing contradictions
Coures Contents:Critical to Quality (CTQ) deployment
Coures Objectives:Create relationship among critical quality index in different design levels
Coures Contents:Data Allocation Mode
Coures Objectives:Review the characteristics of common data allocation and shift the non-normal allocation
Coures Contents:Review on Measurement System Analysis (MSA)
Coures Objectives:Review the measurement system analysis and confirm the suitability of current measurement system
Coures Contents:Review on Process Capability Analysis
Coures Objectives:Review process capability analysis method and analyze the design capacity of current phase
Coures Contents:Design Scorecard
Coures Objectives:Evaluate the design capacity of current phase and confirm the weak spots if design capacity
Coures Contents:Design Failure Mode and Effect Analysis (DFMEA)
Coures Objectives:Analyze and prevent failure mode and effect of defective design
Phase:Analyze
Time:5 days
Coures Contents:TRIZ Introduction
Coures Objectives:Know about the development history and phases of TRIZ
Coures Contents:Multi-screen Method
Coures Objectives:Make use of Nine Window method to analyze the current situations of different levels and feasible innovative direction
Coures Contents:Root Cause Analysis
Coures Objectives:Seek the "weak spot" of problem solving so as to determine the direction of problem solving
Coures Contents:Idealism and Ideal Final Result
Coures Objectives:Know about the six principles for improving idealism and design the final ideal solution of the system
Coures Contents:Resource Utilization
Coures Objectives:Distinguish resource categories and apply resources to solve problems
Coures Contents:Technical& Physical Contradiction and 39 Parameter
Coures Objectives:Define contradiction and their corresponding to 39 engineering parameter
Coures Contents:Technical Contradiction and 39 Engineering Parameter
Coures Objectives:Make use of 39 engineering parameter to describe technical contraction problem
Coures Contents:Contradiction Matrix and 40 Inventive Principles
Coures Objectives:Explain 40 Inventive Principles and apply contradiction matrix to find out referable inventive principles and figure out practical solution
Coures Contents:hysical Contradiction and 4 Separation Principles
Coures Objectives:Apply 4 separation principles to find out inventive principles which can solve physical contraction and figure out practical solutions
Coures Contents:Function Model Analysis
Coures Objectives:Make use of function block to analyze problems
Coures Contents:TRIZ Software Application
Coures Objectives:Make use of the logics and knowledge base of IWB software to know about problem solving concept
Coures Contents:Scientific Effect
Coures Objectives:Tell scientific effect categories and apply scientific effect to solve problem
Coures Contents:Patent Search and Analysis
Coures Objectives:Make use of patent search tool to know about matters concerning patent application
Coures Contents:Concept Assessment and Selection
Coures Objectives:Apply Pugh Matrix and Affinity Diagram
Phase:Design
Time:4 days
Coures Contents:Experimental Design Introduction
Coures Objectives:Review the objectives and methods of experimental design
Coures Contents:Review on 2KFactorial experiments Design Method
Coures Objectives:Review the parameter optimization design of 2K method
Coures Contents:Review on Response Surface Experiment method
Coures Objectives:Review the parameter optimization design of response surface experiment method
Coures Contents:Mixture Experiment Design Method
Coures Objectives:Make use of the common methods during continuous production to carry out parameter optimization design
Coures Contents:Robust Design Concept
Coures Objectives:Introduce the definition and ideas about robust design
Coures Contents:Taguchi Method Design Method
Coures Objectives:Use Taguchi method to carry out parameter optimization design
Coures Contents:Tolerance Design and Analysis
Coures Objectives:Know about the six design and analysis methods of critical parameter operating specificationPhase:Phase:Design
Phase:Verify
Time:3 days
Coures Contents:Reliability Principles and Analysis methods
Coures Objectives:Introduce reliable statistical idea and data analysis method of reliability
Coures Contents:Reliability Test
Coures Objectives:Compile the reliability test plan of new product and check out the reliability
Coures Contents:Maintainable Design
Coures Objectives:Compile relevant maintenance plans during tested capacity process of new products
Coures Contents:Review on Statistical Process Control
Coures Objectives:Plan the operating parameter control methods during tested capacity process of new products
Coures Contents:Poka-Yoke
Coures Objectives:Compile Poka-Yoke during tested capacity process of new products
Coures Contents:Project Transfer and Control Plan
Coures Objectives:Compile relevant control plans during tested capacity process of new products
